Industrial automation is the use of control systems, such as computers, custom machines, or robots to perform tasks without direct human intervention. It is an integral part of modern manufacturing and helps companies increase efficiency, reduce costs, improve product quality, and increase safety. Despite the many benefits of industrial automation, there are also some challenges to consider. These can be summed up as cost and employment reduction.
Key Benefits
There are many benefits to implementing industrial automation in a manufacturing facility. Many of these benefits are required to maintain a competitive edge over other manufacturers. Properly implemented industrial automation will increase efficiency and output, improve product quality, reduce costs, and improve safety. All of these assist in providing your customer the best product at a lower cost.
Improved Efficiency and Output
Automation systems can be programmed to perform tasks without the need for human intervention, which means that they can work around the clock without breaks or the need for supervision. This can lead to significant cost savings, as companies can reduce the number of employees and time needed to produce the same quantity of products.
Improved Product Quality
With proper automation, systems are able to perform tasks with a high level of precision, which can reduce the risk of defects in the finished product. This can be particularly important in industries where product quality is of critical importance, such as the automotive or aerospace industries.
Key Challenges
Despite the many benefits of industrial automation, there are also some challenges to consider. The main challenges to be aware of are the upfront costs and the potential impact on employment.
Cost
The initial cost of implementing an automation system can be substantial. These systems can be expensive to purchase and install, and there may also be additional costs associated with training employees to use them. However, the long-term cost savings, improved efficiency and quality should outweigh the initial costs. With a properly deployed system, a positive ROI should be seen in less than three years.
Impact on Employment
The potential impact on employment can affect a workplace in a negative way. Industrial automation can lead to cost savings by reducing the need for manual labor, but unfortunately as a result of this can lead to job losses. It is important for companies to consider the impact on their workforce and to provide training and support for employees who may be affected by automation. This challenge is the reason it is best to automate when growing production output.
Summary
Overall, industrial automation can be a valuable tool for companies looking to increase efficiency, reduce costs, and improve product quality. While there are challenges to consider, the long-term benefits can make it a worthwhile investment for many organizations.
If you are looking for a partner in automation at your company, please contact us to start a discussion.
